Low Volume PCB Assembly

INTRODUCTION TO Low Volume PCB Assembly

Low volume PCB Assembly refers to assembling a small quantity of circuit board including DFM checking as well as DFT checking. If you are a low-volume PCB manufacturer who wants to produce low-volume PCBs quickly and cost-effectively without sacrificing quality, then Kingford is the company you can contact. As a reliable PCB assembly manufacturer, we can provide you with Low volume PCBs that satisfy you Manufacturing, low-volume PCB assembly, low-volume PCB prototyping and other service. Our factory is well-equipped with multiple advanced PCB assembly equipment, with 7 fully automatic SMT production lines, 2 DIP production lines, which can easily modify product requirements and assembly line specifications in a short time.

Other PCB assemblers may offer their best work for high volume pcb assembly, we are Not only highly rated by customers in the field of high-volume PCB assembly, but also closely follow the low-volume PCB assembly market and will do our best to ensure the quality and performance of your prototype PCB assembly products.

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Advantages of Low Volume PCB Assembly

1. Perfect for New Products

Low Volume PCB Assembly works well for OEMs who are building new products or for startups who are undertaking a new launch. The small batch printed circuit board ensures there is enough scope to test the product efficacy before you undertake production of large batches.

low volume PCB assembly

2. Cost-Efficiency

Low volumes help save on cost and production downtime in the long run as a lot of detailed analysis is possible. This is also because of less number of boards, components, and layers.

Cost-Efficiency

3. Quality PCB Testing

The advantage with low volume PCBs is also that you can undertake robust testing mechanisms. You can test components in detail and find out if any repairs or replacements are needed.

Quality PCB Testing

Low Volume PCB Assembly Capabilities

Capability Standard
Assembly Types Surface Mount (SMT), Thru-hole, Mixed Technology (SMT/Thru-hole), Single and double-sided SMT/PTH, complex circuit on one side, BGA on both sides
PCB Thickness 0.5mm~4.5mm
Copper Thickness 0.5 oz to 5.0 oz
Minimum Line Width 3 mil
Minimum Line Spacing 3 mil
PCB Size 50 mm×50 mm ~450 mm×406 mm
Stencils Laser-cut stainless-steel stencils
Inspection X-ray analysis, AOI, and Microscope to 20X
Solder Type Leaded and Lead-free/RoHS compliant
Min. Diameter / Space of BGA 0.2mm / 0.35mm
Board Type Flex, Rigid, Rigid-flex
Component Size Smallest Components, BGA, Micro BGA, and Fine Pitch Parts Assembly
Types of Finishing Carbon, Selective Gold Plating, SMBOC(HASL), OSP, Hard and Soft Gold Immersion Gold, Immersion Silver, Immersion Tin
Design file format Gerber RS-27, 274D, Eagle and Auto CAD's DXF, DWG BOM, and Pick and place a file

Professional Low Volume PCB Assembly Supplier

Delivery on time

We own a 4,000 square meters workshop, and are equipped with 7 fully automatic SMT placement lines and 2 DIP assembly lines. whether you are looking at a full production run or SMT PCB prototypes, you are assured of are quick turnaround times.

Quality Assurance

We have complete ISO9001, ISO13485, ISO14001, IATF 16949, UL and other system certifications, and our products meet environmental protection requirements.

All-round and reliable parts supplier

Kingford cooperates with world-renowned component suppliers to ensure that the source of electronic components is plastic and the authenticity is guaranteed.

Professional customer service team

We have a complete and user-friendly pre-sales and post-sales management system, which can quickly and comprehensively respond to the individual needs of customers, and provide customers with technical support, production operations and order services 24 hours a day.

Low Volume PCB ASSEMBLY FAQs

Q: What is low volume printed circuit board assembly?
A: High volume PCB Assembly refers to bulk printed circuit board assembly projects of 10,000 pieces or more, in one cycle of production with DFM and DFT. This is highly popular in high-end modern electronic manufacturing companies.

Q: What are the benefits of low volume PCB assembly services?
A: It is perfect for prototypes, testing a new product as well as making any design changes.

Q: What types of low volume PCB assembly services do you offer?
A: Here are some of the low volume PCB assembly services we offer: Design for Manufacturing (DFM) and Design for Testing (DFT).

Q: Do you offer turn-key PCB assembly services with quick turnaround times?
A: Yes, we can provide low volume PCB assembly in 24 hours.

Q: Can you manufacture RoHS (Lead-free) printed circuit board assemblies in low volume?
A: Yes, you can count on us to offer you lead-free PCB assemblies in low volumes.

Q: What’s your complete low-volume high mix PCBA solution include?
A: Our complete low volume high mix printed circuit board assembly solution includes low volume bare boards, low cost printed circuit board assembly, low volume PCB prototypes, fabrication and full production run. Get a quick quote for any type of requirement.

Q: What type of testing done on my PCB assemblies?
A: We do visual inspection, AOI inspection, x-ray inspection, functional testing and more.

Q: Can you provide custom made PCB assembly in low volume?
A: Absolutely. We offer custom-made printed circuit board solutions suited to your requirements.

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